Exhaust Silencers

A key element of a complete noise control packaged solution for power generation activities, via diesel or gas engine gensets, is the treatment of exhaust gases. Without effective exhaust gas treatment, the overall noise control design won’t be effective in reaching the client specification. Equally as important is the careful venting and potential after-treatment of these gases in order to move them away from the engine intake ventilation system and from human consumption. In order to protect employees from excessive plant noise and to comply with statutory regulations, installing exhaust silencers will support the delivery of an effective noise control solution, eliminate noise-induced hearing damage of personnel and prevent wider environmental noise issues.

Noise reduction can be attained using two principles of design specification – a reactive silencer affects noise reduction through reflecting and interfering with the transition of sound waves through the silencer. An absorptive silencer affects broadband noise by using an absorptive acoustic infill design and provides a low pressure drop.

 

Reactive

 

Absorptive

 

Typical performance characteristics and options include:

  • Performance range 10-50 dB(A)
  • Skin temperature reduction
  • Cylindrical, box and other shapes available
  • Catalytic silencers
  • Spark arrestors
  • Variable configurations of inlet and outlet position
  • Horizontal or vertical applications
  • Wide range of accessories and installation components

 

 

 

 

We provide exhaust silencer noise control solutions to a wide range of sectors and disciplines. Working with consulting engineers from design and specification through to contractors and clients for project implementation – we commonly deliver exhaust silencer systems to the power and process sectors;

Diesel Reciprocating Engines

CHP Plants

Fossil Fuel Power Plants

Gas Reciprocating Engines

Waste to Energy

Marine

Industrial

Oil and Gas

Cival & Military

UPS Installations

Typical application of exhaust silencers for reciprocating engines means our products have a working temperature range of up to 450°c and approximately 5000Pa pressure level. For operation at higher temperatures an expansion system is required to absorb system and component movement.

We recommend our range of anti-vibration mounts between the engine enclosure and silencer support structure, to minimise structural vibration and improve overall attenuation performance.

Our exhaust silencers can be selected to a wide range of applications across reciprocating engines and other noise sources. Noise level targets are typically at a specified distance from the silencer and are dependent on the;

  • Mass Flow rate
  • Residual Noise Level
  • Pressure Drop
  • Skin Temperature

 

Due to the many variables and the complexity of silencer sizing, selection, and design, computer optimisation methods are employed. The size is generally dictated by required noise reduction and allowable pressure drop.

Silencer components are generally constructed from carbon steel. However, they may be constructed from other materials to meet specific design or application requirements such as high temperature or corrosive environments

Materials such as stainless steel and corten steel can be specified in the initial project discovery phase.

Optional Design Features

We have a wide range of add-on options and components to complement and complete you exhaust silencer configuration or project installation. Please consult with our of our specification team to learn more – we can deliver you a turn-key project solution which integrates a full noise control enclosure or treatment package, supplemented by a complete exhaust silencer configuration:

  • Catalyst
  • Integrated spark arrestors
  • Special outdoor protection (metal spray)
  • Other material (stainless steel, corten steel)
  • Flanges, counter-flanges, gaskets, bolts
  • Supports

Horizontal

 

Vertical

 

Exhaust Silencer Solutions

Wiltech Acoustics extensive in-house engineering, manufacturing, and test facilities ensure that both the mechanical and acoustic design is optimised for any application. Our exhaust silencers can be customised in order to suit a wide variety of projects. With high performance installations across multiple sector applications, our products are trusted to deliver effective noise control, integration into the wider system of application and guarantee long-term durability.

Talk to us today

Please contact our Team for advice relating to your new project.

 

Steve Delaney
Sales Manager – Power Projects
+44 (0) 1664 903000
+44 (0) 7807 009037

 

 

Vent Silencers

In process, petro-chemical and electricity power generation plants there are typically numerous safety and control valves depending on the system configuration. The opening of these valves to vent steam, gas or vapour is accompanied by very high levels of noise. In order to protect employees from excessive plant noise and to comply with statutory regulations, installing vent silencers may reduce accidents arising from shock reactions, eliminate noise-induced hearing damage of personnel and prevent wider environmental noise issues.

Vent silencers are designed to reduce noise level of exhaust piping to the atmosphere for pressurized gaseous fluids, such as air, vapour, natural gas, nitrogen, oxygen, carbon dioxide, etc. They can be installed downstream any device acting as a link between a container of pressurized gaseous fluid and the atmosphere. The vent silencer can also provide high or low back pressure relief for the system ensuring proper operation.

Noise reduction can be attained using two principles: a reactive section to attenuate the low frequencies, providing broad band noise reduction; an absorptive section for high frequency noise mitigation. Vent silencers can be reactive, absorptive or combined type depending on applications and required attenuation, available up to 75 dB(A).

Typical performance characteristics and options include:

  • Flow up to 1500 t/hr
  • Fluid temperature -200°C > +550°C
  • Upstream pressure > 400 bar
  • Flanged or welded connections
  • Welded construction tailored to the fluids, pressure and temperatures
  • Flanged or welded tube connection
  • Design and Construction complies with ASME, Codap, CODETI, RCCM…
  • Horizontal or vertical position
  • Integrated supports, rain cover, protective mesh

We provide vent silencer acoustic solutions to a wide range of sectors and disciplines. Working with consulting engineers from design and specification through to contractors and clients for project implementation – we commonly deliver vent noise control solutions to the conversion of power and process sectors;

Combined Cycles

CHP Plants

Fossil Fuel Power Plants

Thermal Solar Plants

Waste to Energy

Nuclear Power Plants

Industrial Applications

Oil and Gas Applications

Gasification Process

Liquification Plants

Typical Applications

Vent silencers reduce the very high noise level created when high pressure gas or steam is expanded to atmosphere. This noise is produced by the rapid turbulence of the mixing gas jet and energy release of the compressed gas – back pressure relief for the system is another noise source operation which can be addressed. Most of the noise occurs at the expansion across the valve and is emitted at the stack opening. Typical applications for the noise reduction of high pressure gas flow:

  • Safety valve (PSV)
  • Relief valve (PRV)
  • Ejector
  • Start up valve
  • Snort-valve
  • Flash and Blow Down Tanks

 

 

Fluids under high pressures create lots of turbulence, noises and shock waves when they are released to the atmosphere. Our vent silencers reduce noise that is generated by the expansion of gas or steam from elevated pressures to atmospheric pressure. Comprised of a custom pressurised inlet diffuser that changes the noise spectrum from low frequency to a more easily attenuated high frequency range – this noise expands into a plenum and then passes through a tube module where the noise is absorbed by acoustic infill before being vented to atmosphere.

Please inquire today, we can propose a specification for your installation – if no standard product meets your requirements we can propose a customised solution based on our extensive historical product and test data.

Our vent silencers can be tailored to suit a wide range of valve pressures and flow rates to provide attenuation of noise levels throughout the system flow range in order to meet the required noise reduction target. Noise level targets are typically at a specified distance from the silencer and are dependent on the;

  • Flow rate
  • Temperature
  • Pressure of the system

 

Due to the many variables and the complexity of vent silencer sizing, selection, and design, computer optimisation methods are employed. The size is generally dictated by velocity, required noise reduction, and allowable pressure drop.

Silencer components are generally constructed from carbon steel. However, they may be constructed from other materials to meet specific design or application requirements such as high temperature, corrosive environment, or oxygen service. Material recommendations are dependent on the specified operating conditions.

For a corrosive environment, components or complete silencers can be constructed from Stainless Steel (usually 304 or 316). For oxygen service, Monel or a Monel/300 series steel combination is usually used together with special cleaning and degreasing procedures.

Options

(Standard supply : Butt weld)
Connecting flanges

• Standard: WN flanges Class 150# as
per ASME B 16.5
• Options available for other classes
and alternatives (For example slip-on)

Standard supports are part of bottom plate

Other support can be supplied as options

Allows pipe movements due to thermal expansion, avoiding nozzle loads

• Standard radial movement is :
+/- 20 mm [3/4’’]
• Standard axial movement up to
50mm (2’’)
• Pipe sealing is maintained

• Prevents rain entering the silencer
• Bottom drain as standard

Specification

Sizing

 

  • Flow rate, pressure, temperature
  • Saturated or superheated steam
  • Alternative gases

Operation

 

  • Control, start-up and blow down
  • Regular, intermittent or continuous

Pressure

 

  • Pressure drop
  • Back pressure
  • Valve integrity factor
  • Process control & stabilisation

Acoustics

 

  • Up to 75dB (A)
  • Point of measure
  • Pipe noise interference
  • Rainhood impact

Vent Silencer Solutions

Wiltech Acoustics extensive in-house engineering, manufacturing, and testing facilities ensure that both the mechanical and acoustic design is optimised for any application. Our Vent Silencers can be customised in order to suit a wide variety of projects. With installations across a wide variety of sector applications, our vent silencers are trusted to deliver effective noise control, integration into the wider system of application and guarantee long-term durability.

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